来宝网移动站

特殊钢材自动检测分析-控制质量

来宝网 2011/1/19点击2402次

 

 

特殊材料质量控制,通过ASPEX扫描电镜,可以大范围的检测产品的夹杂物,可以自动的分析得到客观的,大量的数据,从从根本上得知产品污染的根源,从根本上提供产品的质量,提高成品率。

可以应用到齿轮,曲轴,轮轴,驱动轴,变速器等。

通常,实验室用的科研级别的扫描电镜和能谱,做这种工业生产的分析,需要大量的时间和人力,从这个方面考虑是不可能实现的。但是使用Aspex扫描电镜能谱仪,可以从根本上是扫描电镜进入工厂,是试验分析提速,排除人为影响,得到更加全面的分析数据,更加专业分析包括,结合我们MQA分析专业报告软件,可以得到更加专业的分析报告。对于工厂生产是一个有力的工具和助手。

Aspex ''源于实验室,应用与工业化生产,从实际应用考虑,大大的提供的使用的频率,是扫描电镜充分利用,而不是摆在实验室里。

Special bar quality (SBQ) is a type of steel graded between merchant bar quality'' such as construction bar'' and specialist quality'' such as stainless steel. SBQ can refer to either the bar or simply the steel used to manufacture these high-quality products. Since these types of steel have superior mechanical properties'' careful measures must be taken in order to produce the defect-free surfaces these metals are required to have.

Manufacturers of safety components typically use SBQ steels for moving pieces'' such as:
• Gears
• Shafts
• Axels
• Drive Shafts
• Transmissions

 

 

Since the failure of these pieces can cause damage not only to the automobile'' but also to the drivers'' passengers'' and those passing by'' it is imperative that manufacturers monitor the construction and maintenance of these parts closely.

Both the steelmakers and automobile makers depend on the quality of the steel produced. By controlling the quality of the steel'' and thus the parts created from it'' steelmakers can reduce the cost of energy and consumables. Similarly'' the automakers can reduce the cost of warranties and the risk of part failure. It is advantageous'' then'' for strict quality control of the steel quality'' and the further maintenance of the parts.

One way to monitor steel for inclusions is by use of electron microscope. Aspex has created its Personal Scanning Electron Microscope (PSEM) and Metal Quality Analyzer (MQA) software to meet the needs of steel manufacturers needing to balance the inclusion counts in their steels. The MQA allows quick'' accurate analysis within the steel line'' making adjustments for quality plausible in real-time.

By utilizing the electron beam to identify inclusion spots'' the MQA can scan upwards of 10''000 inclusions in an hour. The MQA then uses the energy-dispersive x-ray (EDS) to characterize the inclusions and identify the elemental composition of each. Manufacturers can receive these results before the final castings'' and can take preventative measures to insure the quality of the steel is consistent with their quality control plan.

Since balancing the carbon in steel with the other necessary additives is imperative'' manufacturers who strive to make high-quality'' specialized products'' such as SBQ'' demand a high-quality analyzer. The Aspex PSEM with MQA software gives manufacturers a fast'' easy-to-use'' accurate analyzer capable of withstanding the harsh melt-shop conditions'' making it the go-to analyzer for quality inclusion control.

 

 

 

推荐仪器
  • *
  • *
  • *
  • *